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Full text of "Hacks and Mods"

Mint Tin USB Travel Hub 



.1 



Make Projects 



build, hack, tweak, share, discover. 



Mint Tin USB Travel Hub 



Written By: x2Jiggy 



TOOLS: 



• 



Needle/small files (1) 
Phillips head screwdriver (1) 
Rotary tool with cut-off wheel (1) 



PARTS: 



USB 2.0 Hub (1) 
mint tin (1) 



SUMMARY 

This guide shows how to modify a mint tin to accept the internals of a USB hub providing a 
decorative and durable housing. When not in use, the cord tucks into the body of the tin. 
Parts required: 

USB 2.0 HubMint Tin 

The video below runs over the steps required to complete this project. Relax and take a 
couple of minutes to watch then continue to the detailed instructions. 



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www.makeprojects.com 



Page 1 of 4 



Mint Tin USB Travel Hub 



Step 1 — Prepare the USB Hub 




• Measure the ports on the front of the hub so you can replicate them on your tin later. 

• Disassemble by removing any screws and prying the plastic casing open. 

• Test fit the hub's internals in the tin. If it's too large you can usually trim the sides of the 
hub provided you don't cut through any traces. The areas highlighted in red were removed 
from my hub. 

• If your hub is still too large, you can also remove the excess off the mint tin's lid which is 
covered in a later step. 



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www.makeprojects.com 



Page 2 of 4 



Mint Tin USB Travel Hub 



Step 2 — Mark and Cut USB Ports 








• Place a piece of tape on the side of the mint tin you want your USB ports. Mark out the 
measurements taken earlier onto the tape. 

• Take into account that the hub needs to be aligned when it's placed inside the tin, 
therefore you will need to leave a little room on each side. 

• Use your Dremel to slowly and carefully cut the ports. The cleaner the cuts, the better the 
finish so take your time. The smaller cuts can be difficult; however, as long as you score 
the surface enough, you can push out each port with a screwdriver and finish with a file. 

• Smooth any rough edges with a hand file and test-fit your USB hub. Minor errors can be 
corrected with the file. 

• The smaller cuts may be difficult to make without scratching the rest of the tin. You 



can use worn-down cutting discs as they're easier to make small cuts with. 
• You may want to place a cloth or rag on your work surface while you cut the holes 



to protect the tin from being scratched. 



L3 



© Make Projects 



www.makeprojects.com 



Page 3 of 4 



Mint Tin USB Travel Hub 



Step 3 — USB Cable Slot 




• Use your Dremel or hand file to cut a slot in the tin that allows the cable to protrude while 
the lid is closed. I positioned the slot on the opposite side to the ports, closest to the lid 
hinge. You may need to cut a corner out of the inside of the lid also. 

• If you need more room in your tin, you can remove the excess off the inside of the lid 
providing you leave the notch that allows the lid to close properly. 

• Test fit the cable and ensure the lid closes. 



Step 4 — Secure USB Hub 








• Empty the tin to ensure 
there are no shavings 
inside. 

• Run some hot glue along the 
bottom of the hub and install into 
the tin. 

• Align the ports and allow the glue to 
dry. You're done! 



This document was last generated on 2012-10-31 11 :30:24 PM. 



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www.makeprojects.com 



Page 4 of 4